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Your Benefits
Fast Onboarding
High staff turnover and frequent onboarding are no longer a challenge. Live CheckiT guides every operator step by step through the assembly process. New employees are productive from day one — without lengthy training and with a significantly reduced risk of errors.
EOL Reduction
100% inspection directly within the assembly process. Each step is validated in real time. What was previously checked at end-of-line is now ensured inline. Separate EOL testing is no longer required.
Zero Assembly Errors, Zero Rework
Product variants and complex joining elements are handled with full process reliability. The system detects deviations immediately and stops the process before errors can propagate.
Monitored Manual Assembly
and Real-Time Inspection
- Projection-guided assembly instructions
- Multi-variant assembly and testing
- Verification of assembly completeness and correctness
- Real-time inspection using cameras with AI and live display of inspection results
- Optional photo documentation of assembly results
Innovation:
- Complete solution for assembly and inspection
- Fast adaptation to new variants
- Interchangeable assembly table
→ No separate end-of-line (EOL) testing required
How the System Works
1. Guidance
- The inspection/assembly point is projected, and the work and inspection criteria are displayed (red = NOK)
2. Display
- The system determines the actual result and visualizes the status immediately (green = OK)
3. Confirm
- The system verifies the overall result of the sequence (OK/NOK)
→ and releases the next process step
What Is Verified
Secondary lock engagement check:
- Inspection criterion: correct locking position
- Reliably detectable via OK/NOK decision
(e.g. 2 mm positional deviation)
Clip and position check:
- Inspection criterion: cable correctly clipped and
fully seated in the guide - Component is stopped in case of NOK and only
released after correction
Clip locking check:
- Fit verified: clip fully engaged
(gap size/engagement depth within tolerance) - Reliably detectable within the process
→ Immediate rework instead of error propagation
Variant check (sensor, DMC):
- Data Matrix code scan for clear variant identification
- Transfer/release only if assembly is correct
→ Tight tolerances: reliably detectable within the process
Optional Extensions
- Modular overall concept: components, inspection scope and
process steps flexibly expandable - Parallel processing by two operators on the same workpiece
- AI feature teaching: new components/features quickly trainable
- Photo documentation of the workpiece
- Interchangeable test table: fixture can be quickly
switched for additional component variants
Your Contact:
Would you like to experience Live CheckiT live or have questions about your application?
Get in touch directly with one of our sales experts.
+49 7144 8711 00