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Fixture

Customers have various wishes with respect to fixtures. Some customers want the test equipment integrated directly into the assembly device, other customers require a separate test station. A completely automated and independent test line is highly suitable for volume models thank to the extremely low cycle times. The range of models we supply has proven itself in a wide variety of production lines for many years.

Variant 1: Simple test device

A holder with two pillars is sufficient for simple electronic testing or manual visual inspection. Optionally, it can be expanded with a continuous tabletop or, as shown in the picture, designed as a passable end-of-line solution.

Option 1: Electronic height adjustment

The ergonomics of the workplace play a decisive role when handling the DUT. We recommend an electronic height adjustment to meet health and safety requirements.

Option 2: Mains supply

Often, all workplaces and test systems need to be secured separately. For this reason, a separate fuse box including a ground fault circuit interrupter is installed.

Option 3: Socket strip for further earthed sockets

To supply other electrical consumers via a 5-fold safety socket strip.

Option 4: Pneumatics connection + optional economy air gun

Often economy air guns are used to integrate a maintenance unit as a pneumatic interface for fast surface cleaning. The mechanics are expanded by a maintenance unit and an economy air gun with this module. At the same time, the test scope can be expanded to the headlight cleaning system, cleaning nozzles etc. via the maintenance unit.

Option 5: Screen holder

Serves direct installation of an external screen at the workplace.

Option 6: Control box holder

Serves direct installation of a control box at the workplace.

Option 7: Barcode scanner holder

Serves direct installation of a barcode scanner at the workplace.

Option 8: Printer holder

Serves direct installation of a printer at the workplace.

Option 9: RFID holder

Serves direct installation of a RFID aerial at the workplace.

Option 10: Tabletop

An ESD-compatible tabletop is mounted onto the two column holders. This means that the DUT can be tested in its installation position.

Option 11: Simple holder (cylinder) (only in conjunction with Option 10)

DUT are often complex and inherently unstable structures. With simple means the DUT can be held in position without damage.

Option 12: Contoured holder (only in conjunction with Option 10)

DUT are often complex and inherently unstable structures. To this end, we use contoured DUT holders that guarantee damage-free handling and precise positioning thanks to a special coating.

Option 13: Information board, bottle & cloth holder

To inform the operator and store operator utensils.

Option 14: Signal lights

Signal lights are often used for direct status reporting, so that the current status of the test device can be detected over longer distances.

Variant 2: Modular testing table

If the test exceeds a pure electronic test and a separate end-of-line table is required, the modular testing table is a good basis for an extensive test. Due to the well thought-out design, the test table can be easily moved over rollers or by forklift truck. It can be extended and adapted to your wishes through a variety of options. A real all-rounder.

Option 1: Electronic height adjustment

The ergonomics of the workplace play a decisive role when handling the DUT. We recommend an electronic height adjustment to meet health and safety requirements.

Option 2: Mains supply

Often, all workplaces and test systems need to be secured separately. For this reason, a separate fuse box including a ground fault circuit interrupter is installed.

Option 3: Socket strip for further earthed sockets

To supply other electrical consumers via a 5-fold safety socket strip.

Option 4: Pneumatics connection + optional economy air gun

Often economy air guns are used to integrate a maintenance unit as a pneumatic interface for fast surface cleaning. The mechanics are expanded by a maintenance unit and an economy air gun with this module. At the same time, the test scope can be expanded to the headlight cleaning system, cleaning nozzles etc. via the maintenance unit.

Option 5: Screen holder

Serves direct installation of an external screen at the workplace.

Option 6: Control box holder

Serves direct installation of a control box at the workplace.

Option 7: Barcode scanner holder

Serves direct installation of a barcode scanner at the workplace.

Option 8: Printer holder

Serves direct installation of a printer at the workplace.

Option 9: RFID holder

Serves direct installation of a RFID aerial at the workplace.

Option 10: Tabletop design

The surface of the tabletop can be designed to meet your wishes.

Option 11: Simple holder (cylinder)

These are often DUT around complex and intrinsically unstable constructions. This means that the DUT can be kept in position easily without the threat of damage.

Option 12: Contoured holder

DUT are often complex and inherently unstable structures. To this end, we use contoured DUT holders that guarantee damage-free handling and precise positioning thanks to a special coating.

Option 13: Information board, bottle & cloth holder

To inform the operator and store operator utensils.

Option 14: Signal lights

Signal lights are often used for direct status reporting, so that the current status of the test device can be detected over longer distances.

Option 15: Superstructure & lighting

To illuminate the workplace and provide tools or contacting adapters via balancers.

Option 16: Housing

The unit can be placed in a housing to create conditions for picture documentation or image processing that are as uniform as possible wherever the location.

Option 17: Camera profile rails - photo documentation

The verification and documentation duties are often met by photographs of DUT. The image documentation can be integrated subsequently via the mounted camera profile rails.

Option 18: Obstacle test

This option allows the obstacle test to be conducted in compliance with the manufacturer’s specification.

Option 19: Roof construction - fire protection

There are some customer regulations for special roof constructions as a fire protection measure. We offer you the matching solution with this option.

Variant 3: Modular test cell

The scalable concept of the test cell allows the integration of various test scopes and production processes. In a single station, all test tasks can be implemented for cycle times of between 20 and 120 s including part handling depending on the test scope and configuration. The test equipment used and the optional scopes offer almost endless opportunities for electrical testing, photo documentation, optical assessment and robot-supported 2D and/or 3D variant control.

The compact and stable structure allows transportation via crane hooks and/or fork-lift feet tubes in one piece. This means the test cell can be relocated easily and started up again without any assembly work.

Option 1: Pneumatics connection + optional economy air gun

Often economy air guns are used to integrate a maintenance unit as a pneumatic interface for fast surface cleaning. The mechanics are expanded by a maintenance unit and an economy air gun with this module. At the same time, the test scope can be expanded to the headlight cleaning system, cleaning nozzles etc. via the maintenance unit.

Option 2: Barcode scanner holder

Serves direct installation of a barcode scanner at the workplace.

Option 3: Printer holder

Serves direct installation of a printer at the workplace.

Option 4: RFID holder

Serves direct installation of a RFID aerial at the workplace.

Option 5: Tabletop design

The surface of the tabletop can be designed to meet your wishes.

Option 6: Simple holder (cylinder)

These are often DUT around complex and intrinsically unstable constructions. This means that the DUT can be kept in position easily without the threat of damage.

Option 7: Contoured holder

DUT are often complex and inherently unstable structures. To this end, we use contoured DUT holders that guarantee damage-free handling and precise positioning thanks to a special coating.

Option 8: Information board, bottle & cloth holder

To inform the operator and store operator utensils.

Option 9: Signal lights

Signal lights are often used for direct status reporting, so that the current status of the test device can be detected over longer distances.

Option 10: Lighting inside

LED lights are used to illuminate the test cell.

Option 11: Housing

The unit can be placed in a housing to create conditions for picture documentation or image processing that are as uniform as possible wherever the location.

Option 12: Camera profile rails - photo documentation

The verification and documentation duties are often met by photographs of DUT. The image documentation can be integrated subsequently via the mounted camera profile rails.

Option 13: Obstacle test

This option allows the obstacle test to be conducted in compliance with the manufacturer’s specification.

Option 14: Roof construction - fire protection

There are some customer regulations for special roof constructions as a fire protection measure. We offer you the matching solution with this option.

Option 15: Safety roller door Albany Front

Using a safety rolling gate is a good option for creating conditions for picture documentation or image processing that are as uniform as possible wherever the location, and to ensure reliable shielding of the test cell.

Option 16: Safety roller door Albany Rear

For front loading and rear removal, the test cell can be extended with a second safety roller door.

Option 17: Robot device 1

A special robot device is required for precise assembly when using a robot.

Option 18: Robot device 2

A special robot device is required for precise assembly when using a second robot.

Option 19: Safety equipment - robot

Of course, we design and produce our products in compliance with the valid safety regulations. Depending on the operating conditions, light barriers, area scanners, safety mats or safety rolling gates can be used.

Option 20: Inclusion of a driverless transport system

By removing the table and integrating a feed device, including a stopper for positioning and locking the trolley, the test cell can be expanded for use with a driverless transport system.

Variant 4: Modular test line

Our modular test line covers the production requirements for high vehicle volumes thanks to short cycle and test times with 100 or more bumpers per hour. Scalable construction sizes and numbers of stations allow the integration of semi or fully automatic optical and electronic test scopes.

Option 1: Printer holder

Serves direct installation of a printer at the workplace.

Option 2: RFID holder

Serves direct installation of a RFID aerial at the workplace.

Option 3: Information board, bottle & cloth holder

To inform the operator and store operator utensils.

Option 4: Housing

The unit can be placed in a housing to create conditions for picture documentation or image processing that are as uniform as possible wherever the location.

Option 5: Lighting inside

LED lights are used to illuminate the test cell.

Option 6: Camera profile rails - photo documentation

The verification and documentation duties are often met by photographs of DUT. The image documentation can be integrated subsequently via the mounted camera profile rails.

Option 7: Obstacle test

This option allows the obstacle test to be conducted in compliance with the manufacturer’s specification.

Option 8: Signal lights

Signal lights are often used for direct status reporting, so that the current status of the test device can be detected over longer distances.

Option 9: Roof construction - fire protection

There are some customer regulations for special roof constructions as a fire protection measure. We offer you the matching solution with this option.

Option 10: Robot device 1

A special robot device is required for precise assembly when using a robot.

Option 11: Robot device 2

A special robot device is required for precise assembly when using a second robot.

Option 12: Safety equipment - robot

Of course, we design and produce our products in compliance with the valid safety regulations. Depending on the operating conditions, light barriers, area scanners, safety mats or safety rolling gates can be used.

Option 13: Workpiece carrier & bumper holders

DUT are transported on the test line using a workpiece carrier and DUT holders. The number of workpiece carriers depends on the length of the belt section and the required cycle time.

Variant 5: Special systems

Can’t find your variant in our modular kit? Then just contact us, we look forward to hearing what you need.

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